What equipment is needed for energy-saving lamp assembly?

First, the energy-saving lamp structure

Mainly composed of "upper lamp cap structure" and "lower lamp tube structure"; An energy-saving electronic ballast is wrapped inside the combined structure; Characterized in that a clapboard structure is added below the space of the upper combined structural member and the energy-saving electronic ballast; The lower combined structure part is provided with a cavity structure with an enlarged cross section; A plurality of through holes are annularly arranged around the outer wall of the growth cavity structure for multi-element heat insulation, shunt and heat dissipation, so as to ensure the normal service life of the energy-saving lamp.

Second, the energy-saving lamp shape specifications

Energy-saving lamps are divided into three types: U-tube, spiral tube and straight tube due to different lamp shapes.

1, U-tube energy-saving lamps: tubular: 2U, 3U, 4U, 5U, 6U, 8U and other specifications, with power ranging from 3W to 240W.

2U, 3U energy-saving lamp, diameter 9mm- 14mm. General power is between 3W and 36W. Mainly used for civil and general commercial environment lighting. In the way of use, it is used to directly replace incandescent lamps.

4U, 5U, 6U, 8U energy-saving lamps, pipe diameter12mm-21mm. Generally, the power is between 45w and 240w. Mainly used for industrial and commercial environment lighting. In the way of use, it is used for direct substitution: 80% energy-saving energy-saving lamp, Samsung Baishun high-pressure mercury lamp, high-pressure sodium lamp and T8 straight fluorescent lamp.

2. Spiral tube energy-saving lamp: The diameter of spiral ring is divided into two types: small ring diameter and large ring diameter. The diameter of small ring is generally about 50mm, and the diameter of large ring is generally about100 mm.

The number of turns of the spiral coil is: 2 and a half, 3 and a half, 4 and a half, 5 and a half, 6 and a half, 7 and a half, 8 and a half, etc. , and the power is from 3W to 240W.

3. Bracket energy-saving lamps: T4 and T5 straight tube energy-saving lamps: T5 and T4 straight tube energy-saving lamps. Power is divided into: 14w and 28w. Widely used in civil, industrial and commercial environment lighting. It can be directly used to replace T8 straight fluorescent lamp.

LED energy-saving lamp, saving 80% electricity, Samsung Baishun.

Third, according to the material division.

Energy-saving lamps consist of three parts:?

Capillary?

Plastic parts and electronic components

lamp base

1, capillary:

Classification: U-type, full snail and half snail.

U-shaped: 2U? 3U？ 4U？ 5U？ 6U？ 7U？ 8U？ 9U？ 10U？

All screws: 2.5T, 3T? The number of turns of 4T spiral lamp is indicated by "t".

Half screw: 2.5T, 3T? The number of turns of 4T spiral lamp is indicated by "t".

2, plastic parts:

According to materials: PP, PC, PBT.

PP material is very soft, mostly used in low-grade products.

PC material belongs to the surface luster of high-grade products.

PBT is an advanced flame retardant material with smooth surface and matte finish.

There are three kinds of lamp caps: copper lamp caps, iron lamp caps, aluminum lamp caps, and? Nickel-plated lamp holder (nickel-plated lamp holder is a high-grade product)

Color: green, white, black.

Lamp holder that meets the specifications: E 14? 、E27、E40？ Spiral nozzle

B22？ bayonet

It is divided into 7W, 9W, 1 1W, 26W, 30W, 36W, 45W, 55W, 65W, 75W,,,

Energy-saving lamps are divided into mixed powder, halogen powder and three primary colors according to phosphor powder.

The life of halogen powder is 3000-4000 hours.

The service life of the mixed powder is 4000-6000 hours.

Three primary colors for more than 8000 hours.

Yaoneng Electronic Technology Co., Ltd. currently produces pure tricolor energy-saving lamps: pure tricolor is used for capillary tubes, PBT is used for plastic parts, and copper-nickel lamp holders replace aluminum-nickel coatings and iron-nickel coatings.

T4 and T5 bracket lamps: pure trichromatic capillary tubes are selected, and aluminum materials are made of advanced aluminum alloy profiles.

Fourth, the parameters of high-quality energy-saving lamps

1. Electrical parameters

(1) voltage range:? Rated voltage? + 10%? -20%

(2) Power range:? Rated power +5%? - 10%

③ Power factor:? According to the actual situation? PF & gt0.6? And then what? PF & gt0.9

(4) Comply with safety regulations and electromagnetic interference and electromagnetic compatibility? EMC？ Prescribed requirements

(5) The working frequency of electronic ballast should avoid the remote control frequency of household appliances.

(6) meet the requirements of stable and reliable work in high temperature environment and low temperature environment?

2. Optical parameters

( 1)? Light? Pass? Quantity: the sum of the quantity of light emitted by the light source per second: used to indicate the quantity of light emitted by the lamp tube, that is, the luminous quantity. The universal symbol Ф indicates that the unit is lumen (Lm).

Light efficiency and luminous flux requirements: less than? 15W？ ,? Whether the light efficiency requirement is ≥ 45lm/w; ? Greater than or equal to? 15W？ ,? Whether the light efficiency requirement is ≥ 60LM/W 。

(2) Color rendering index: ≥? 80?

(3) Color temperature:? The color temperature deviation is small and the consistency is good.

(4) Start time: less than or equal to? 1? second

3. Life parameters

(1) Effective life exceeds 8000 hours (lumen maintenance rate reaches? 70%? Above)

(2) During its service life, high temperature? 85? C environment and low temperature? -20? Can work stably and reliably at 30℃; Energy-saving lamps can withstand the impact of voltage fluctuation under the above temperature conditions and work stably and reliably.

4. Mechanical parameters

(1) The connection strength between the lamp and the electronic ballast meets the specified torque requirements.

(2) The connection between the lamp holder and the shell meets the specified torque requirements.

Example:

Product name? Rated voltage (v)? Power? Power factor? Color temperature? Life span? Diameter? Chief. Chief. Luminous flux? What is the model of lamp holder? Number of packages? Carton size

yn-2US7W？ 170-250v？ 7W？ 95%? 2700/6400? ≥8000? 9? 65? 103? 350? E 14E27B22？ 50?

yn-2US9W？ 170-250v？ 9W？ 95%? 2700/6400? ≥8000? 9? 75? 1 13? 530? E 14E27B22？ 50

[Edit this paragraph] 1. Energy-saving lamp series:

Functional features:

1)? Wide working voltage: 170V-250V, suitable for China power supply demand, long service life, average service life ≥ 8,000 hours. No noise, no stroboscopic, no interference with communication and household appliances. It saves electricity by 80% compared with ordinary incandescent bulbs.

2)? Using high-quality pure tricolor phosphor tubes, it has high light efficiency, small light attenuation, natural light, low power consumption and low heat generation, and the color temperature is 2700K and 6400K, which is the best choice for lighting sources.

Applicable location:

Room lighting, office lighting, industrial lighting, hotels, shopping malls and other places.

Commonly used products:

Thin 2U, thick 2U, thin 3U, thick 3U, thin 4U, medium 4U, half spiral, full spiral, etc.

T4 aluminum alloy continuum

[Edit this paragraph] III. Ceiling lamp series:

Functional features:

1)? Using pure tricolor phosphor tubes, it has an extraordinary life of more than 8000 hours, high luminous efficiency and primary colors.