Main products of light boxes

Light guide plate, ultra-thin light box, light guide plate light box, crystal light box, blister light box, energy-saving light box, T5 fluorescent lamp, T5 lamp tube, electronic ballast, eefl external electrode fluorescent lamp, eefl inverter edge The light guide plate ultra-thin light box is a high-tech product using internationally advanced "backlight" technology. Ultra-thin and beautiful, efficient and energy-saving, soft light, uniform brightness and pleasing to the eye. The technology was first developed for use in laptop LCD screens. It has been widely used in various fields including optoelectronics. Features of light guide plate ultra-thin light box:

1. Ultra-thin: thickness between 1 cm and 4 cm

2. Beautiful appearance: suitable for any fashion area

3. High efficiency and energy saving: more than 60% energy saving than traditional light boxes

4. Brightness: changing the linear light source to a surface light source, the illumination is more uniform, softer and more visually comfortable

5 .Easy to install: Quick-open design makes it easier and faster to replace the lamp. It can be replaced by yourself within five minutes

6. Patented light guide technology design: Its principle and effect are comparable to the LCD display of a laptop computer screen.

Introduction to light sources

EEFL (external electrode fluorescent lamp) lamps have electrodes outside the lamp, which is different from ordinary fluorescent lamps. The electric field generated between the external electrodes forms the luminous body plasma of the lamp tube.

Advantages of EEFL light guide plate ultra-thin light box:

1. Multiple sizes (light tube length from 20-170CM, random combination)

2. High Energy saving (depending on the length of the lamp, the power is only 3-6 watts, the overall energy saving is 50-70)

3. Long service life (the principle determines the long service life, good stability and high efficiency , up to 60,000 hours, if there are quality problems within three years, free replacement)

4. Small size (the diameter of the lamp is 0.5-0.8 cm, saving the volume of the light box)

5. Low temperature (the surface temperature of the lamp is only about 38 degrees, which reduces the load on the air conditioner when used indoors and is very safe to use)

6. Multiple colors (red, yellow, blue, white, green, color temperature can be Choose from 2500K-17500K)

7. Uniform light (EEFL can form a uniform plasma column along the tube axis to make the light emitting uniform)

8. Drive multiple lamps tube (the ballast used by EEFL (EEFL power supply), one can drive multiple lamps)

9. Maintenance-free (saving lamp replacement personnel and lamp costs)

Product specifications

Our ultra-thin light box products are divided into aluminum frame series, stainless steel frame series, crystal frame series and plastic frame series according to the outer frame. We named them AF type, SSF type, CF type and PF type respectively...

The product frame

adopts aluminum alloy profile, surface oxidation treatment, silver White (the surface can be customized with metal paint)

Product light source

It is divided into energy-saving lamps, LED and EEFL

Energy-saving lamps use Philips or Osram T5 lamps .Meet international standards, with a luminous efficiency of more than 100Lm/W and a lifespan of 10,000 hours. The above T5 high-efficiency energy-saving lamps use three-primary color rare earth powder fluorescent lamps, which have no radiation, are thinner than T8 lamps, have higher luminous efficiency, and their light does not flicker. It is close to natural light and has a high color rendering index. The illuminated objects are brightly colored, clear and bright. It is suitable for long-term working places. It can make workers feel comfortable and give people an exciting and lively lighting feeling. Under the same power consumption, T5 high-efficiency energy-saving lamps save 35% to 50% more energy than T8 fluorescent lamps, the line current is reduced by 3 times, and the lifespan of the lamp itself can be extended by 2 to 3 times without generating heat, truly realizing energy-saving and environmentally friendly green lighting.

EEFL light efficiency is more than 168Lm/W, and its life span is more than 60,000 hours. EEFL is made of hard glass tube-high borosilicate glass, which is thinner than T4 lamp tube. EEFL high-efficiency energy-saving lamp is better than T4 Fluorescent lamps save more than 50% energy.

LED light strips are divided into high-density LED light strips and general-density LED light strips

High-density LED light strips: 148 LED lights per meter, power per meter is 9W, lifespan More than 50,000 hours

General density LED light strip: 65 LED lights per meter, power 4W per meter, life span more than 50,000 hours

Material classification

Adopted Optical grade acrylic board, laser dotted after precise calculation, with a thickness of 5MM, has passed CCC and CE certification and reached international standards. Light guide plates are divided into engraved light guide plates and silk screen light guide plates. The product panel is made of optical grade acrylic plate with a thickness of 1.8MM. It has passed CCC and CE certification and reached international standards. PC is the best for the cover! The highest temperature reaches 145 degrees and the lowest temperature reaches -45 degrees. PC is an amorphous, odorless, non-toxic, highly transparent colorless or slightly yellow thermoplastic engineering plastic with excellent physical and mechanical properties, especially excellent impact resistance, high tensile strength, flexural strength, and compressive strength; Small creep, stable dimensions

Ballast

Reduces line current by 3 times, has passed CCC and CE certification to meet international standards

Power calculation

1. T5 lamp

14W length 590mm

21W length 890mm

28W length 1190mm

Light box power W = The length of the light guide side corresponds to the power of the corresponding lamp multiplied by 2

2. LED light strip

Light box power W (high density) = (Light guide side Length mm - 30) × 0.0176

Lamp box power W (general density) = (length of light guide edge mm - 30) × 0.0088

6. Aluminum beading

Aluminum alloy material, high thermal conductivity, good heat dissipation effect, keeping the lamp temperature below 60℃. It can protect the lamp tube and prevent it from being broken easily.

Safety Instructions

1. During the process of making and transporting the light guide plate, extreme caution should be taken to prevent the light guide plate from breaking.

2. When cleaning the light box, wet it with soft textile and wipe it gently.

3. When removing the protective film on the surface of the light guide plate, do not use sharp instruments.

4. Be sure to pay attention to safety during the installation of the light guide plate. Definition

The thickness of ultra-thin light boxes is between 2cm and 13cm, which can be divided into two categories: EEFL green energy-saving ultra-thin light boxes and light guide plate ultra-thin light boxes.

Classification

①LED ultra-thin light box; ②Stainless steel ultra-thin light box; ③Aluminum ultra-thin light box; ④Crystal ultra-thin light box/LED crystal light box; ⑤Plastic ultra-thin light box

Features

①Energy saving: uses less light source than traditional light boxes of the same area, saving more than 80% of electricity; ②Environmental protection: more than 95% of materials can be recycled; ③Ultra-thin: only One-quarter of the thickness of the traditional light box, economical and beautiful; ④ Convenient: it is easy and quick to install and replace the lamps; ⑤ Uniform light: uniform light, completely flat light output; ⑥ Beautiful: advanced light guide design ensures that the lamps are not affected by the light The tube generates heat and yellows.

Application methods

1. Municipal flat lighting system, square floor lighting project, park attraction introduction project, local lantern festival project, community bulletin board project, bus shelter project, bank self-service withdrawal project , telephone booth projects, power emergency projects, architectural display projects, airport access projects, subway train station exit projects, etc. 2. Decoration and publicity projects in exhibition halls, museums, libraries, gymnasiums, art galleries, exhibition halls, opera houses, universities, middle schools, vocational schools, hospitals, banks, insurances, and securities. 3. Wall painting beautification projects in hotels, guesthouses, restaurants, villas, teahouses, Western restaurants, cafes, cake shops, bars, karaoke rooms, dance halls, saunas, beauty salons, fitness rooms, health care centers, etc.

4. Conference centers, exhibition centers, certificate application centers, municipal projects, department stores, supermarket chains, shopping plazas, jewelry stores, cosmetics chains, beverage trade, tobacco and alcohol trade, fast food chains, pharmaceutical chains, stationery centers, boutique centers, furniture Advertising and promotion projects for centers, home appliance wholesale, musical instrument stores, etc. 5. Wedding photo studio, home decoration, building decoration, design institute, planning institute, product design center, bridge construction, etc.

Safety Instructions

When installing or repairing ultra-thin light boxes, care must be taken not to damage the light guide plate. The following operating specifications should be followed: 1. During the process of making and transporting the light guide plate, extreme caution should be taken to prevent the light guide plate from breaking. If you need to store the light guide plate for a long time, please place it in a dry, flat, and clean place. 2. If there are fingerprints or dust adhering to the surface of the light guide plate and you need to clean the light guide plate, you should wet it with a soft textile and wipe it gently. Wear cotton gloves to prevent any fingerprints and scratches from being left on the surface of the Aixing light guide plate. 3. When removing the protective film on the surface of the light guide plate, do not use sharp instruments. 4. The light guide plate needs to be handled with care and pay attention to safety during installation.

If it is an EEFL ultra-thin light box, you don’t have to worry about the light guide plate, because the eefl light box does not have a light guide plate, but you must also pay attention to handling it with care to avoid breaking the light tube. There are many types and styles of light boxes, including blister light boxes

Blister light boxes are a widely used light box made of acrylic material and have developed very rapidly in the past two years. It is mainly used outdoors and is often used as shop signs and billboards. As long as you pay attention, you can see it everywhere on the streets.

The application of blister light boxes in McDonald's and other stores has set a good example. The acrylic blister overall signage system is used in various Sinopec gas stations, and the blister light boxes in terminal stores of major mobile phone manufacturers are displayed for manufacturers. While creating good advertising benefits, it also promotes the application of acrylic blister light boxes in the market. Acrylic blister light boxes have become another bright spot in the advertising production industry after neon lights, inkjet printing, and engraving. Together with ultra-thin light boxes, it constitutes the mainstream product of advertising light boxes.

Processing technology

Blister light box three-dimensional luminous character processing technology - Due to the stable quality of acrylic, its products have good light transmittance, clear far-sightedness, high compressive strength, It has characteristics that cannot be compared with other light boxes and metal letters, such as being non-fading for more than ten years and being as bright as new. It is the first choice for businesses with sustainable operations and strong strength. From multinational companies such as McDonald's, KFC and Pizza Hut to domestic chain supermarkets, banks, and Jiefang Commercial Vehicle Service Center store signs, all are gestating a huge business opportunity for advertising product logos. Acrylic processing is inseparable from molds. Molds can be made of wood, gypsum, steel, etc. The mold material selection can be determined based on the processing batch size. Wooden molds save costs and are only suitable for small-volume processing, because they will lose water and deform after being used for a long time, making the finished product naturally unsightly and causing trouble in post-production (requiring processing). The pre-production process for blister light boxes and three-dimensional luminous characters is the same: film making → heating (about 160 degrees) → automatic vacuuming → cooling (about 40 degrees) → stripping → trimming → groove addition → three-dimensional luminous characters. (Trimming → Bonding words and panels → Block splicing → Blister light box).

For mold making, you can use a woodworking jig saw or computer engraving. The punch must have a slope, and the upper and lower stools can be peeled off. The heating temperature is appropriate. The higher the temperature, the better. When the temperature is high, the acrylic plate will crack and lose its flexibility, and the suction depth will be unsatisfactory. The automatic vacuum blister system and intelligent temperature control automatic control system are the core components of the acrylic processing equipment. Other heating boxes, frames, etc. are just as simple. There are two types of cooling: natural cooling and air cooling. The timing of demoulding must be mastered. If it is too early, the text will be deformed. If it is too late, it will be difficult to demould, and the possibility of reusing the mold will be small. Trimming is to fix the woodworking trimming machine on an ordinary tabletop and use a straight knife to trim. "Adhesion" is very important in acrylic products. Sealing, firmness and no flow marks are the keys to ensuring the perfection of the product.

Since the size of the text determines the thickness of the acrylic sheet, generally 2mm thick is sufficient for characters with a height of less than 25 cm. The thickness of the characters should also be less than 2cm. For large characters with a height of more than 2 meters, 5mm is sufficient That’s it. Due to the different spacing between text strokes, the upper half of some text cannot be sucked into place. If the text strokes have the same depth, we can only use the KFC text processing technology, first cut out the words, then cut out the word edges, and then glue them together. This process is similar to the metal lettering process. If there are multiple colors in a picture, you have to make corresponding molds according to different colors. For later docking and matching, the mold should consider the thickness and slope of the acrylic plate. A perfect product can also be obtained by sucking out the multi-color single-color plates and adding color stickers of different colors, and heating them with a welding and plastic gun. When making a blister light box, the panel and text can also be formed by suction and pressure at one time, and then color stickers can be pasted on the surface of the text. But be sure to use high-quality, non-discoloring light box stickers such as 3M.

The frame of the blister light box is the same as that of the traditional light box. However, due to the large thermal expansion coefficient of the acrylic board, the shrinkage is about nine times that of metal. When installing or fixing, consideration should be given to leaving a space for expansion and contraction. room.

If you are facing a regional market, there is no need to install a screen printing machine. Because the quality and processing technology of acrylic determine its high price. From plate making to printing, small batches of screen printing are not cost-effective. If the two are added together, the price will be beyond the reach of ordinary users. After receiving an order, go to a professional screen printing factory for printing. The quality is good, the price is low, and you save money. Why not do it?

Main application areas

1. Construction, such as: showcases, soundproof door walls, lighting covers, solar collectors, and telephone booths.

2. Advertising display, such as: light boxes, signboards, signs, display stands, ball covers, guide signs.

3. Industrial products, such as: instrument panels, machine shields, and flow meters.

4. Lighting, such as: fluorescent lampshades, lampshades of various shapes for environmental purification equipment.

5. Civilian products, such as: bathroom equipment, dressing tables, photo frames, object racks, gifts, souvenirs, chair backs, candy boxes, information racks, food covers.

6. Medical products, such as infant incubators, test kits, thermostatic covers, and operation cabinets.

7. Special purpose categories, such as: windows and windshields for aircraft, yachts and automobiles, periscopes for submarines and trenches, etc.

Light box price

About the algorithm for the price of blister characters: Many people in the industry have not understood the algorithm for blister characters. Now let’s briefly talk about the algorithm: blister characters are usually It is calculated based on the longest side of the word. If the longest side of the word is less than one meter, it is calculated as centimeters; if the longest side of the word is higher than or equal to one meter, it is calculated as square. What needs to be noted here is: if one side of the character is more than one meter and the other side is only forty or fifty centimeters, then the calculation should be like this: (character length and width) ÷ 2 × unit price; the algorithm for blister light boxes is also basically The same thing, it just needs to be divided into single-sided or double-sided.

Color picture processing of light boxes

Many companies’ LOGOs or designed images are not in a single color, so blister light boxes have to deal with many colors, and there are many kinds of acrylics. The surface treatment methods are also listed here to share with you:

1. Useful methods of applying film: relatively simple ones or those whose craftsmanship does not meet the requirements, and there are also relatively small quantities that require Considering the cost, for example, if the characters or patterns are too small, we use film. However, we must emphasize here not to use those cheap films in the market that are easy to fade. Be sure to use those outdoor brand lights with a long shelf life. film, otherwise the maintenance cost will be very high, and such a temporary low cost will lead to higher maintenance costs;

2. Silk screen printing: This is a very commonly used image processing method for blister light boxes, and it is also relatively Ideally, especially when we have a certain quantity, we must use good ink when screen printing, because our plates have to be baked and pressed at high temperatures; otherwise, they will be easily scratched during the production process. Flowers are also easy to fade after being used for a period of time;

3. There is another kind of outdoor photo lamps: they are usually small in quantity and difficult to position, but they must be outdoor lamps.

Making a blister light box

1. First make a mold. The thickness of the light box piece is only within 3 cm. To make the mold, you only need to polish the bottom of the male and female molds to demould the light box piece. If the thickness is higher than 3 cm, the male mold must be made into a shape with a small top and a large bottom for easy demoulding.

2. Material selection. There are many kinds of plastics for making light boxes, including ABS, PC, PMMA. Knott’s blister light box concluded that using PMMA material is the best material for making light boxes. Others such as ABS , PC and other plastics are relatively cheap, but the effect is not as bright as that made of PMMA materials, so we recommend that you use PMMA to make light boxes.

3. Profiles, the thickness of aluminum profiles is The key point is that the thickness of the general profile should be 1.2mm. The larger the light box, the larger the light box will be, the angle iron bracket will need to be used to support it.

4. Lamps, I suggest you just support domestic products, haha, thank you

Key points of production

The first is material selection. At present, the acrylic sheets seen in China are basically imported or produced by foreign joint ventures, and the quality of the sheets should be said to be relatively good. The reason why the market price of acrylic blister light boxes is high is that the high price of plates is one of the main factors. The unit price of acrylic sheets on the market is generally 20-25 yuan/kg. Not only is the unit price high, but the utilization rate of the entire sheet during the production process is also low, resulting in high cost amortization.

The second is mold making. As we all know, acrylic panels are formed through vacuum positioning and suction pressure. Even the same word with different sizes requires different molds, and the mold production itself requires high precision and high quality. Because the accuracy and quality of the mold itself are directly related to the quality of acrylic products, and mold production requires a high level of craftsmanship and requires experienced technical personnel. Therefore, as mentioned before, blister light boxes on the market have always been at a high price, and mold processing should be said to be the most important technology.

The third is post-production. As mentioned before, acrylic blister production is basically mechanized production. The application of some new equipment has greatly reduced the labor intensity of workers while improving production efficiency. After the acrylic blister material is basically formed, it needs to go through several processes such as edge milling, engraving, and polishing. Finally, the light box is laid with a light source, and the production is completed after baking.

The fourth is picture processing. According to the different needs of customers, the screen printing is directly transferred to the acrylic sheet, and then vacuum-pressed to form. There are characters, animals or product images in the screen, and it can also be blistered into a three-dimensional effect, so as to obtain a more Good publicity effect.

Performance characteristics

1. The colors are bright, the effect is eye-catching, and the three-dimensional shape is strong;

2. The content performance is long-lasting, resistant to high temperatures and climate change;

3. Not easy to deform and fade (generally can retain color for 8-10 years);

4. Good corrosion resistance;

5. Green and environmentally friendly;

Technical features

Technical features of rolling light box:

1 Cutting-edge technology, European and American synchronization, timed freeze-frame and infinite dynamic.

2 Mechatronics, the electronic part adopts high-precision sensing and positioning, and the mechanical part adopts master-slave conversion, self-adjusting device, and smooth rotation.

3 Customization of non-standard specifications can be accepted, and the size can be produced at will from 40 cm × 80 cm to 5 meters × 6 meters.

4 sizes can be made into single-sided, double-sided or multi-sided models, and can also be made to scroll up and down or scroll left and right according to needs.

5 Can be made into hanging, vertical and wall-mounted types as required.

6 Small and medium-sized publishing machines adopt a compact structural design to minimize the overall weight and have a stable structure.

7 The joint parts of the entire small and medium-sized machine are made of stainless steel anti-rust parts, and are equipped with waterproof devices.

8 The shell material can be designed with cold-rolled steel plate spray coating, stainless steel material and aluminum alloy material Various materials and shell colors can also be produced according to customer needs.

9 The same light box can display 2-25 different advertising images in sequence. Advertising screens can be added or removed at will, and replacement is easy.

10 Set automatic power-on and power-off procedures, with leakage protection function.

FAQ

Q: The lamp is damaged or scrapped. Can it be replaced?

A: Yes. Please contact our dealer and we will try our best to replace it for you while saving costs.

Q: Can I purchase products without frames?

A: Yes. Customers are welcome to purchase our light guide plates separately.

Q: What kind of lamps are suitable?

A: All kinds of light sheets are suitable for our light boxes. You can ask an advertising company to produce it, and we can also provide you with light film production business.

Q: Can I choose the outer frame of other materials?

A: If the order reaches a certain quantity, we can replace the outer frame of other materials according to the customer's needs. Of course, the corresponding cost will also be It will change accordingly.

Q: What is color temperature?

A: Color temperature refers to the bluish or reddish color of the lamp when it emits light. If the color is reddish when emitting light, the color temperature is low (2500-3000K), and the feeling is "warm"; when the color is bluish, the color temperature is high (4000-4500K), and the feeling is "cold" .

Q: What is the life of the lamp?

A: The life of a lamp refers to the scrap rate of 50% among a certain amount of lamps of the same type. This means that among this quantity of lamps of the same type, 50 will be scrapped before their lifespan, while the other 50 can continue to be used after their lifespan. The service life of the lamp does not mean that each lamp can be as long as the service life agreed.

Q: Are other types of ultra-thin light boxes on the market the same as those produced by your company?

A: Most of the ultra-thin light boxes on the market use ordinary fluorescent tubes as their light sources. In addition, our company also produces ultra-thin light boxes with cold cathode tubes as the light source. Light boxes using cold cathode tubes as the light source are as bright as other light sources, and they are more energy efficient.

Q: Are samples available upon request?

A: Samples are available on request, but generally a single sample is payable, and individual price inquiries are required for these samples. When the purchase order is confirmed, the payment for the samples will be deducted from the tax invoice.

Q: What is international standard paper?

A: ISO 216 of the International Organization for Standardization defines the international standard for paper sizes used in most countries in the world today, so it is called international standard paper.

Q: How is international standard paper defined and what is its size?

A: According to the basic area of ??the paper format, the format specifications are divided into A series, B series and C series. For example: the format size of A0 is 841mm×1189mm, and the format area is 1 square meter. ; If A0 paper is cut into two equal lengths, it becomes A1 size. If A1 paper is cut in half lengthwise, it becomes A2 size, and so on.

Scope of application

1. Wedding photography, home decoration paintings;

2. Indoor and outdoor signage;

3. Large-scale Exhibition projects or event exhibitions;

4. Wall decoration and promotion in shopping malls, banks, hotels, hotels, etc.;

5. Advertising media such as airports, subways, stations, bus stops, etc. ;

6. Craft gifts;

7. Mobile billboards.

Production process

The first step is to make the blister mold

The acrylic plate is formed through vacuum positioning and suction pressure. Even for the same character, different sizes require different molds, and mold production requires precision and high quality. Because the accuracy and quality of the mold production itself are directly related to the quality of the acrylic blister light box, and mold production has a high level of craftsmanship and requires experienced technical personnel.

The second step of molding and post-production

After the acrylic blister material is basically formed, it still needs to go through several processes such as milling, engraving, and polishing, and finally the light box is laid with light sources. , after baking, the prototype of a blister light box is basically completed.

The third step of blister light box image processing

According to the different needs of customers, the image is directly transferred to the acrylic sheet through screen printing, and then vacuum formed. , among which the advertising images in the screen can be re-molded into a three-dimensional effect, thereby achieving better advertising effects.