How to implement 5S management in manufacturing workshop?

(I) Arrangement of 5S management contents in the workshop

1. Arrangement contents: It is the first step to start the on-site management of 5S consulting in China by separating the unwanted people, things and things and then disposing of the unwanted people, things and things.

2. Key points of sorting:

① Classify the various items that are actually placed and stagnated at the production site, and distinguish what is needed and what is not needed at the site;

(2) For items that are not needed at the site, such as used materials, redundant semi-finished products, cut scraps, scraps, garbage, waste products, redundant tools, scrapped equipment, workers' personal daily necessities, etc., we must resolutely clean up the production site, and the focus of this work is to resolutely clean up the things that are not needed at the site.

③ The front and rear of each station or equipment in the workshop, the left and right of the passage, the up and down of the factory building, the inside and outside of the tool box, and all the dead corners of the workshop should be thoroughly searched and cleaned, so as to achieve all kinds of things on site. Resolutely doing this step is the beginning of establishing a good style of work.

3. purpose of finishing: ① improving and increasing the working area; (2) the scene without sundry, street unobstructed, improve work efficiency; (3) reduce the chance of collision, ensure safety and improve quality; (4) to eliminate management errors such as mixing and mixing; ⑤ It is beneficial to reduce inventory and save money; ⑥ Change work style and improve work mood.

(II) Rectification of 5S management content in the workshop

1. The content of rectification: quantify and locate the people, things and things needed. After finishing in the previous step, scientifically and reasonably arrange and place the items that need to be left at the production site, so as to obtain the required items with the fastest speed and complete the operation under the most effective rules and regulations and the simplest process.

2. Key points of rectification:

① Items should be placed in a fixed place and area, so as to be easy to find and eliminate errors caused by mixing;

② The location of articles should be scientific and reasonable. For example, according to the frequency of use of articles, things that are often used should be placed close (such as in the work area), and things that are occasionally used or not often used should be placed far away (such as concentrated in a certain place in the workshop);

(3) Visualize the placement of articles, so that the quantitative loaded articles can be counted by the day, and the areas where different articles are placed are distinguished by different colors and marks.

3. purpose of rectification: the reasonable placement of articles on the production site is conducive to improving work efficiency and product quality and ensuring production safety.

(3) Cleaning of 5S management contents in the workshop

1. Cleaning contents: Clean the workplace, and repair the equipment immediately when it is abnormal, so as to make it return to normal. Dust, oil stain, iron filings, garbage, etc. will be produced in the production process at the production site, thus making the site dirty. Dirty site will reduce the accuracy of equipment, cause frequent failures, affect the quality of products, and make safety accidents impossible to prevent; Dirty scenes will affect people's working mood and make people reluctant to stay for a long time. Therefore, it is necessary to remove those dirt through cleaning activities and create a bright and comfortable working environment.

2. Key points of cleaning:

① You should clean your own articles, such as equipment and tools, without relying on others or adding special cleaners;

② the cleaning of the equipment focuses on the maintenance of the equipment. Cleaning equipment should be combined with point inspection of equipment, that is, point inspection; Cleaning equipment should be lubricated at the same time, and cleaning is also maintenance;

③ Cleaning is also for improvement. When flying debris and oil-water leakage are found when cleaning the ground, it is necessary to find out the reasons and take measures to improve them.

3. Purpose of cleaning:

① Good working environment and working mood;

② maintain the equipment;

③ if there is any abnormality, it will be found immediately;

④ neat working environment and beautiful mood.

(4) Cleaning of 5S management contents in the workshop

1. Cleaning contents: After sorting, rectifying and cleaning, it should be carefully maintained to keep the site in a perfect and best state. Cleaning is the persistence and deepening of the first three activities, so as to eliminate the root causes of safety accidents. Create a good working environment so that employees can work happily.

2. Key points of cleaning:

① The workshop environment should not only be neat, but also clean and hygienic to ensure the health of workers and improve their labor enthusiasm;

② Not only articles should be cleaned, but also workers themselves should be cleaned, such as clean work clothes, neat appearance, timely haircut, shaving, manicure, bathing, etc.

③ Workers should not only be physically clean, but also be mentally "clean", be polite and respect others;

④ To prevent the environment from being polluted, further eliminate turbid air, dust, noise and pollution sources, and eliminate occupational diseases.

3. the purpose of cleaning is to save energy, reduce consumption, reduce pollution and increase efficiency.

(5) Literacy of 5S management content in the workshop

1. Literacy content: Literacy is education, and it is the core of 5S management content in the workshop to strive to improve the literacy of personnel and develop the habit and style of strictly observing rules and regulations. Without the improvement of personnel quality, all activities can not be carried out smoothly, and they can not be adhered to. Therefore, to grasp the content of 5S management in the workshop, we should always focus on improving people's quality.

2. Essentials of literacy:

① Only by adhering to 5S management every day can you develop good habits;

(2) to study and train all kinds of rules and regulations of the company and departments for each team member.

③ Abide by all kinds of management systems in the workshop, including workflow, labor discipline, safety production, equipment management, station equipment management, turnover handling management, salary management, etc.

(4) the workshop team members are selected once a year, and excellent employees are reported to the company to give certain rewards. The contents of the assessment are mainly four aspects: personal morality (professionalism, sense of responsibility and moral code of conduct), diligence (work attitude), ability (technical ability, efficiency and quality of completing tasks, error rate) and performance (work achievements, whether creative work can be carried out).

3. The purpose of literacy is to improve people's quality and make employees pay attention to any work.