What are the types of new factory layout planning consultation? How to choose

When consulting the workshop layout of a new factory, there are usually many factors that affect the design result of the workshop layout, including production logistics, production organization mode, process flow design, part design and so on. In other words, the layout of the new factory must be constrained by these conditions, and the specific analysis is as follows:

First, production logistics

For the logistics within the manufacturing workshop or between workshops, we call it production logistics. The research and analysis of production logistics is the most important in equipment layout. By analyzing the logistics volume between equipment in the workshop, the equipment layout can be rationalized. Considering the logistics path of products from raw materials to finished products, we should achieve two minimum and two avoidance, that is, two principles of judging right or wrong or reasonable in logistics analysis; Minimum distance and logistics cost; Avoid moving backwards and crossing.

Logistics operation is an important part of equipment planning and an important theoretical basis of equipment layout. The main object of logistics analysis is enterprise production system. On the basis of existing equipment, merge and update logistics equipment, change logistics process, and speed up logistics turnover to obtain maximum benefits. Logistics analysis focuses on the optimization of transportation equipment and modes, namely, handling analysis and inventory control.

Getting the correct and reasonable equipment layout through logistics analysis can not only improve production efficiency and work efficiency, but also save logistics costs, thus reducing the cost of products and services.

Second, the workshop production organization mode

The production organization mode of workshop refers to the design of the whole production process, the specific specifications of equipment and the material transfer relationship between equipment through process selection and production capacity planning and analysis, which provides original data for layout design.

Because each workshop has its own characteristics in product structure, production mode, equipment conditions, production scale and specialization, these characteristics directly affect the organization mode of enterprise production process. The organization of the production process is based on the characteristics of customers' needs and the nature of production types, and reasonably cooperates with all the elements of the processing process, including the processing equipment, handling facilities, working procedures, work centers and storage places, so as to make the products have the shortest journey, the fastest passing time and the least consumption in production, which is conducive to improving the flexibility of the production process to adapt to environmental changes.

Third, parts processing

The process design of parts should comprehensively consider the processing technology, manufacturing equipment, workshop layout and production organization of various parts, so as to improve product quality, reduce consumption and lay the foundation for obtaining good economic benefits.

Process design should take quality and cost as reference factors. If the adopted technology can ensure the quality and the cost is high, or the technology is modern and the enterprise benefit is not high, this technology is not desirable. On the other hand, if the cost is low and the quality is not guaranteed, it is not a suitable choice.

Fourth, part design.

The main content of part design includes deciding which part to produce and the detailed design information of each part. In the process of part design, it is very important for the equipment planner to determine the flexibility of the processing technology of the parts to be produced by the company. When designing parts with cad software, the part drawings of products need complete manufacturing technical conditions such as views, dimensions, materials and tolerances. Because one of the changes will force the change of this processing technology, and the change of processing technology will affect the layout of all other processes. In equipment layout, it is required to increase the flexibility of layout as much as possible.