How about the seamless laser edge sealing process of customized home panels? Almost know

1. Seamless laser edge sealing process!

Simply put, the laser edge sealing technology is to activate the laser polymer functional layer of the edge sealing tape instantly through the edge sealing equipment that can generate laser safely, so that the edge sealing tape and the plate particle "rivet" are joined together. In the whole process, the laser concentrated energy activates (melts) the functional layer with laser absorbent, and the reaction time is fast, and then the functional layer disappears, so the whole process and materials are very environmentally friendly. Miao Hanshun

2. The characteristics of laser edge sealing!

The bonding strength between the special functional layer and the edge banding tape is very high, just like a whole polymer, so laser edge banding can be understood as only one "bonding surface", thus greatly improving the peeling strength of permanent bonding and enhancing the waterproof function.

1 Appearance effect: seamless effect, more beautiful, especially suitable for light-colored plates such as white and transparent plates such as acrylic;

2 product quality: stable quality and high qualified rate;

Operation flow: just input or scan the model of the edge banding tape, and the equipment parameters can be automatically adjusted, which is accurate and convenient;

Performance: good heat resistance and light resistance, which prolongs the service life of the product;

5. Processing cost: glue coating, anti-adhesive spraying, workpiece heating, glue coating and scraping units are omitted during edge sealing processing, and the pressure roller and edge cutter are not coated with glue, thus reducing the use cost and labor cost;

6 energy saving and environmental protection: no glue volatilization pollution, no cleaning, extremely low energy consumption when the machine is idling, energy saving and environmental protection.

▲ Seamless laser edge sealing acrylic board

1. Compare the effects of pre-gluing and laser edge sealing!

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First of all, most of the PVC sidebands and seamless laser sidebands used in Chinese mainland market are made of ABS, PP and acrylic, which are almost green.

Secondly, the basic gluing principle is not much different from the traditional hot melt adhesive except the back coating on the edge banding tape in advance. It is formed by bonding two bonding surfaces with a glue layer (left in the figure), while seamless laser edge sealing is formed by embedding the functional layer "rivet" into the edge sealing tape through laser melting without using colloid (right in the figure), which has higher strength and longer service life.

Finally, laser edge sealing has no seams and glue seams. Pre-gluing is to pre-coat APO glue on the edge sealing tape in advance, so that the coating is more uniform and the glue seam will be smaller symmetrically (left picture). However, the fundamental problem of colloid has not been solved, and colloid still has some inherent defects, such as easy aging and waterproof. The reason why there is no difference in the market is that most people take pictures of the newly sealed plates from the perspective of outsiders, and then declare to consumers that there is no difference on the surface, but if you study the real thing carefully, you will find that the fundamental difference still exists. For consumers, after two or three years of use, the pre-bonded edge-sealing glue seam will still appear aging, sticky and black.

2. Laser edge sealing uses the material of edge sealing tape!

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Of course, our ABS, PP and PMMA (acrylic) are very environmentally friendly, so there will be no such problems. 20 14 Berlin cabinets in Germany have widely used laser edge sealing technology, and well-known brands such as domestic and European brands generally use ABS and acrylic laser edge sealing tapes, which are environmentally friendly, waterproof, oil-resistant, antibacterial and long in service life, especially at high temperature and high humidity. Of course, the price is a bit expensive, but everyone can safely use laser edge-sealed furniture. Developed countries in Europe basically no longer use PVC edge banding, including IKEA in Sweden, a furniture giant, and no longer use PVC, but use ABS and PP edge banding from Germany. Miao Hanshun

(The picture shows Germany Bailey wood grain color laser edge sealing ● Same grain and same color)

3. The laser head is the core component of the laser edge banding machine!

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Technically speaking, the laser head is the core component of the laser edge banding machine and the core research and development technology of German companies. The reason why the laser edge banding machine technology can be called the innovative technology of panel furniture is that the laser emitted by the precision-controlled laser head instantly melts the functional layer with high melting point. This process is very closed and safe, without glue pollution. Therefore, laser edge banding machine is widely used in office, cupboard, wardrobe and other panel furniture in Europe.

As for the service life of laser equipment, the service life of diode emitter is very long, while some consumables such as protective cover and antifreeze need to be replaced once every six months to one year. Such high-end equipment needs to be used frequently, so the cost is also reduced, and the normal work of some components is also well guaranteed.

▲ Laser Tec laser transmitter

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4. Laser edge sealing equipment magnetic suspension edge trimming workstation!

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In addition to the different ways in which the laser head activates edge sealing, laser edge sealing can be equipped with multiple high-precision workstations, and after edge sealing, the edge can be further scraped (the video is equipped with high-precision magnetic levitation edge sealing workstations), and German colorless tools and polishing are used to further improve the laser edge sealing process and process acrylic called "plexiglass", which has a particularly remarkable effect.

5. The core configuration of seamless laser edge sealing process!

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Laser edge sealing needs a heavy edge sealing machine that can emit a stable laser beam, which is divided into linear edge sealing equipment and CNC curve edge sealing equipment, and has the function of traditional edge sealing. In addition, we need to use a laser edge sealing tape (REHAU, Germany) with a special laser function layer. The functional layer contains a laser absorber. Under the irradiation of laser beam, the functional layer with high melting point melts, and the "rivet" is embedded in the plate instantly. Miao Hanshun

(Interior furniture, home, European style, customized GIF animation, porch garden, living room, bedroom, study, decoration, 3D stereoscopic home, VR new.

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